6061 Camera Mounts for a Vision Inspection System
Application
Industrial Camera Mounting
Material
Aluminum 6061-T6
Quantity
24 units
Process
3-Axis CNC Milling
Finish
Black Anodize Type II, ~20 µm
Lead Time
10 business days
Engineering Challenge
Camera-to-object distance must remain stable to ±0.1 mm under production-line temperature variations of 10–30°C. Black finish required to minimize reflected ambient light.
DFM Analysis
Ribbed design recommended to increase stiffness without adding weight. Bore alignment for camera interface reviewed. Black anodize growth discussed and allowed for in bore diameter.
Manufacturing Solution
Ribbed mount design machined from 6061-T6. Bores finish-machined after black anodize allowance confirmed. Critical bore H7 tolerance verified on CMM after anodizing.
Inspection Method
Camera bore diameter and face parallelism measured on CMM. Surface finish Ra verified on non-optical faces. Full dimensional report supplied.
Final Result
24 units delivered to spec. Customer reported stable optical performance across 3-shift production operation.
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